Asphalt Steps Waterproofing Procedure
Prior to commencing the waterproofing process using mastic asphalt, it is essential to confirm that the substrate is suitable for the application of asphalt.
• Mastic Asphalt is a highly resilient waterproofing system with a proven track record of lasting for more than 30 years.
​• Mastic asphalt is recyclable and has carbon zero status.
​• The use of an asphalt mixer eliminates the need for a flame during the works.
​• Asphalt is suitable for intricate detailing.
​• Solar Protective coating provides a neat finish and disperses heat from the asphalt steps.
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Removing The Old Asphalt Waterproofing
It is necessary to remove any existing asphalt carefully to prevent damage to the substrate. Any leftover asphalt on the substrate should be eliminated using an abrasive sanding machine to ensure complete removal of all mastic asphalt.
Subsequently, the substrate must be examined to verify that the surface is entirely flat and dry to allow the asphalt to adhere properly. If this is not the situation, any imperfections should be corrected by applying rendering or pouring concrete. When addressing substrate repairs, it is crucial to guarantee that everything is fully dry and free of dust before applying the primer.
Priming The Substrate
After ensuring that the substrate is thoroughly dry and free of dust, it is time to proceed with applying the primer. A high-bond primer is necessary for the substrate. This is important because using a bitumen primer can lead to issues such as oil rising to the surface due to heat in the summer months, resulting in common problems like blows on asphalt steps. The primer will take approximately 1-2 hours to dry once applied.
Laying The First Coat Of Mastic Asphalt To The Steps
Mastic asphalt is the initial waterproofing layer applied to asphalt steps. Specifically designed for roofing, this roofing-grade mastic asphalt is commonly utilized in asphalt roofing projects.
The side stringers are first coated with asphalt to a thickness ranging from 7 to 8 mm. This coating is applied up to the prepared termination chases. Following this, the risers will be coated with their initial layer of mastic asphalt.
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Applying the Top Coat Of Mastic Asphalt To The Steps
The next step involves applying the final layer of mastic asphalt to the treads of the steps being waterproofed. This top coat includes a fine 3mm grit mixed with the asphalt to enhance grip and durability, ensuring the steps can withstand foot traffic over time.
To indicate the level to which the asphalt should be applied, a batten is positioned 12-15mm above the riser on each tread. The asphalt is then poured from the bucket up to the marked height on the batten. Subsequently, coarse sand is scattered over the asphalt tread and pressed into the mastic asphalt coating. This sand rubbing process is carried out after covering the entire tread, resulting in a rough finish. Following this, the team will clear away excess sand and take out the battens that were used to guarantee the correct 15mm height of the coat.
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Applying The Top Coat To The Upstands
To enter the chase, the upstands on a mastic asphalt staircase should be a minimum of 150mm high and pointed with sand and cement mortar upon completion. The top coat thickness for these asphalt upstands should be 7-8mm. Similar to the asphalt treads, coarse sand will be applied to this top coat of mastic asphalt.
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Angle fillets are used to join the horizontal to the vertical in an Asphalt Staircase
In order to finish waterproofing the asphalt steps, it is necessary to connect the vertical components to the horizontal ones first. As previously stated, the vertical part of the risers in the asphalt was connected to the horizontal part of the treads using a double angle fillet. To ensure a strong bond and complete waterproofing of the steps, the same process should be repeated between both the treads and risers, with the upstands running along the strings of the staircase. The application of angle fillets is essential for achieving waterproofing of the asphalt steps, while also serving as the most decorative aspect of the staircase.
Finishing the Asphalt Steps with a UV Solar Reflective paint
After completing a set of steps, it is crucial to apply solar reflective paint to ensure their longevity. This is necessary because during the summer, the sun can heat the asphalt, leading to potential slumping. Moreover, the sun can extract the bitumen from the asphalt, causing it to appear dull and worn. While solar reflective paint cannot completely eliminate the sun's impact on the asphalt, it significantly reduces its effects. For newly installed asphalt steps, two coats of solar protective paint should be used. This paint should be applied to the treads, risers, and stringers. Typically, the finish of this solar protective paint is a light grey or white colour. To maximise the lifespan of your steps, it is essential to reapply the solar reflective paint every 5 to 7 years as part of regular maintenance.